Manufacturing means

MATRIGALSA have many different production means grouped by manufacturing areas:


MANUFACTURING MEANS


1. Milling Area

  • TRIMILL VF3016 5 AXIS
    • Control Heidenhein i530
    • Travels: X3000, Y1600, Z1100
    • Spindel speed: 26000rpm
    • Tool magazine and laser tool control
  • FIDIA GTF2212 5 EJES
    • Control FIDIA C20
    • Travels: X2700, Y2200, Z1250
    • Spindel speed: 24000rpm
    • Tool magazine and laser tool control
  • (x2) MICROCUT MCG-5X (5 ejes)
    • Control Heidenhein i530
    • Travels: X820, Y670, Z600
    • Spindel speed: 18000 rpm
    • Tool magazine and laser tool control
  • MICROCUT TT40 – doble mesa
    • Control Heidenhein i530
    • Travels: X2150, Y1100, Z750
    • Spindel speed: 18000 rpm
    • Tool magazine and laser tool control
  • (2) AWEA VP2012HSS
    • Control HEIDENHEIN i530
    • Travels: X2.000, Y1.200, Z760
    • Spindel speed: 15.000 rpm
    • Tool magazine and laser tool control
  • HURON KX 10
    • Control Heidenhein 426
    • Travels: X1.000, Y500, Z450
    • Spindel speed: 18000 rpm
    • Tool magazine
  • CORREA EURO 2000
    • Control Heidenhein 426
    • Travels: X2.000, Y1000, Z500
    • Spindel speed: 10000 rpm
    • Tool magazine
  • ZPS 1060 TREND
    • Control Heidenhein 530
    • Travels: X1060, Y610, Z760
    • Spindel speed: 12000 rpm
  • HETO 1000 POWER
    • Control FAGOR 8055
    • Travels: X1000, Y800, Z650

2. Grinding Area

  • Plain surfaces & profiles TSC Churchil con CNC 600x00x400
  • Internals VOUMARD Tipo 5 Ø 250x550x250 depht
  • Universal Hidro-Precis RU-1000 Ø 360X1000
  • Profiles J&S Mod. 540 E 150X457X410
  • Plain surfaces Ger S-10/65 1000X600X560

3. EDM Area

  • Spark erosion EXERON EDM 314
  • Wire EDM Mitsubishi FA30-S Advance
  • Spark erosion ONA H400 (Penetración)
  • Wire EDM CharmillesRobofil 440 SL (Hilo)

4. Fitting and Assembly Area

  • Die spotting machine HMG-400 JM
  • Die spotting machine Millutensil Mil 123
  • Turning machine 50 Tn
  • 7+7 assembly and fitting banks
  • Drilling and Fillet machines

5. Elevation

  • 1+1 – 40 and 20 Tn cranes
  • 3 - 12,5 Tn cranes
  • 4+2 - 8 and 10 Tn cranes
  • 4 - 6,3 Tn cranes

6. Others

  • CNC Turning machine Microcut
  • Manual turning machine Cazeneuve
  • Welding cabine
  • Ultrasonic cleaning machine

7. CAD/CAM

  • CAD/CAM powershape/powermill

DESIGN AND QUALITY CONTROL


1. Design

  • SOFTWARE
    • CATIA V5 R20
    • UNIGRAPHICS
    • AutoCAD
    • Mechanical Desktop V6
  • HARDWARE
    • 1 Workstation IBM
    • 8 Workstation DELL

2. Team

  • 4 senior designers
  • 2 technical engineers
  • 4 draftsmen

3. Control and verification means

  • 3D CMM DEA GLOBAL
    • Dimensions: 900x1500x800
    • Uncertainty: 0,002 mm
    • Software: PCDEMIS
    • Laser head LC60 DX de NIKON
  • 3D MMM Mitutoyo B-231
    • Dimensions: 700x600x500
    • Uncertainty: 0,002 mm
    • Software: Power inspect
  • Portable FARO ARM PLATINIUM
    • Measure radius: 1,5 m
    • Uncertainty: 0,025 mm
    • Software: Power inspect
  • Portable FARO ARM QUANTUM
    • Measure radius: 1,5 m
    • Uncertainty: 0,03 mm
    • Software: Power inspect
  • 4 Columns Micro-Hite 2D, Height=900 mm (microprocesador with milesimal resolution)
  • Profile projector PO-600D with optical reader and Geopack 2D software
  • Micrometres for internals and externals
  • Durometers: Rockwell and Protable Digital Time

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